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Production advantages

1.This production line is composed of feeding machine、dust remove machine、five‐axis automatic painting machine、leveling machine、UV drying machine and conveyor.
2.Dust extraction during loading transport and paint drying equipment are provided to shorten the paint drying period and improve efficiency.
3.It’s principle in the production as below: All kinds of work‐piece with different size will be conveyed through the dust machine by stainless steel roller to clean the dust, and then scanned the work‐piece’s size, through the calculation of numerical control system to get the spraying trajectory to start painting.
4.Adopts a set of spraying systems with five‐axis, and is driven by independent servo control system, to achieve high‐speed and steady reciprocating spray, to ensure the spray efficiency and high‐quality results, achieving effectively the continuous spraying of the production line.
5.The screen scanning system is provide in the loading enter of spray painting room in order to scan the work‐piece’s shape and size. Then the CPU controller can receive the work‐piece’s signal and start spray painting to save paint.

Application range:

The products are suitable for panel furniture, office furniture, cabinet door, bathroom cabinet, showcase, doors and windows, decorating plate, plastic plate, aluminum plastic plate, glass, faux marble, stainless steel products.
  • plate-type furniture

  • plate-type furniture

  • plate-type furniture

  • plate-type furniture

  • plate-type furniture

  • plate-type furniture

  • plate-type furniture

  • plate-type furniture

  • plate-type furniture

  • plate-type furniture

  • plate-type furniture

  • plate-type furniture

Product structure

Dust remove machine:

1.Brush roller has abrasion resistance characteristic and long service life.
2.Easy to change the brush roller.
3.The height of the brush roller can be adjusted
4.An effective dust hood is connected through a set of suction pipe and dust extraction.
5.Air compressing system is adopted to make dust removal more thoroughly. 
6.The height of the cleaning device can be adjusted.

Leveling machine

1.Drying is divided into multi‐stage temperature control zone, each control sections has a flow air circulation system, each set of the fan can choose to the open or close; Independent waste disposal device; waste volume can be adjusted by hand according to the demand. The temperature of each drying zone can be set separately, saving power and improve efficiency.
2. Thermal insulation materials was selected insulation materials and rock wool so that it can reach the best keep warm effective.
3. Temperature control system adopted temperature control instrument with PID function, and with a dedicated temperature control template, have fast heating speed and high precision of temperature characteristic.

Painting machine

1. The equipment has automatic spraying function.
2. Equipped with automatic detection device, automatically identify the size for work‐piece and intelligent generating program.
3. The circular arc can be set according to the products.
4. Can be used in concert with any flow production line.
5. Software designed by ourselves, intelligent operation interface.

UV drying machine

1.Imported or domestic mercury/Gallium lamp and imported baffle board are equipped, has the strong or weak select device.
2.The convey mode has stepless adjusting device and preventing deviation device.
3.The anti‐ultraviolet radiation diaphragm is added in the side plate to prevent the UV letting out.

Working process:

Feeding

 

1, the device is equipped with automatic spraying function

2, the device with automatic detection function, can detect the size of the product and generate automatic painting procedures.

3, according to the product set arc, spray edge can enhance the spray.

4, can be dubbed into the production line to use, to achieve automatic painting.

5, Wharton's self-developed software, intelligent user interface.

 

Dust

 

1, the device is equipped with automatic spraying function

2, the device with automatic detection function, can detect the size of the product and generate automatic painting procedures.

3, according to the product set arc, spray edge can enhance the spray.

4, can be dubbed into the production line to use, to achieve automatic painting.

5, Wharton's self-developed software, intelligent user interface.

 

Automatic

 

1, the device is equipped with automatic spraying function

2, the device with automatic detection function, can detect the size of the product and generate automatic painting procedures.

3, according to the product set arc, spray edge can enhance the spray.

4, can be dubbed into the production line to use, to achieve automatic painting.

5, Wharton's self-developed software, intelligent user interface.

 

Automatic scanning

 

1, the device is equipped with automatic spraying function

2, the device with automatic detection function, can detect the size of the product and generate automatic painting procedures.

3, according to the product set arc, spray edge can enhance the spray.

4, can be dubbed into the production line to use, to achieve automatic painting.

5, Wharton's self-developed software, intelligent user interface.

 

leveling

 

1, the device is equipped with automatic spraying function

2, the device with automatic detection function, can detect the size of the product and generate automatic painting procedures.

3, according to the product set arc, spray edge can enhance the spray.

4, can be dubbed into the production line to use, to achieve automatic painting.

5, Wharton's self-developed software, intelligent user interface.

 

UV dry

 

1, the device is equipped with automatic spraying function

2, the device with automatic detection function, can detect the size of the product and generate automatic painting procedures.

3, according to the product set arc, spray edge can enhance the spray.

4, can be dubbed into the production line to use, to achieve automatic painting.

5, Wharton's self-developed software, intelligent user interface.

 

unloading

 

1, the device is equipped with automatic spraying function

2, the device with automatic detection function, can detect the size of the product and generate automatic painting procedures.

3, according to the product set arc, spray edge can enhance the spray.

4, can be dubbed into the production line to use, to achieve automatic painting.

5, Wharton's self-developed software, intelligent user interface.

Wiring structure

WD-7080UV paint line

  • Feeding
  • Dusting
  • Automatic scanning
  • paint spraying
  • UV dryer
  • Unloading

WD-7060PU paint line

  • Feeding
  • Dusting
  • Automatic scanning
  • paint spraying
  • Leveling 
  • unloading

WD-7030Paint line

  • Feeding 
  • Automatic scanning
  • paint spraying
  • unloading

Product details

Touching the beauty of science and technology

Wharton equipment adheres to the attitude of innovation. From reasonable and elaborate design to prefer processing, all reflect revolutionary success for technology. Continues to improve our technology, we merge innovation into industry, doubling value for production line.
 
 

Control System

Intelligent parameter control, so that more intuitive and accurate processing.

By the Wharton NC joint research and development of automated painting system, with optimized process structure, and strictly calculate the amount of paint output, etc., which greatly enhance the intelligent application, reduce paint loss, the cost of the source for the user to control; programmable and real-time control can either To achieve continuous high-volume operations, but also real-time adjustment for the case; a full set of easy to use system without additional skills training

  • Automatic infrared scanning

  • Precision devices

  • Precision devices

  • Automatic spray painting device

  • Filtering device

  • Air drying apparatus

  • Precision device

  • Precision device

 

Product parameters

Max processing length 2400mm Min processing width 250mm
Max processing width  1200mm Total power 80-150KW
Max processing thickness  100mm Processing speed 600mm/sec
Working spray gun  2 Types of paints PU、UV(water panint)
Min processing length  400mm    

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